What to Look for in a Spring Engineer
It can be really difficult to know what to look for when it comes to choosing a good spring engineer. It’s also difficult to know whether or not the spring engineer that a manufacturer has sent you is a good engineer or a terrible one. In this article you will learn some of the key things about springs, spring engineers, spring manufacturers and what you should keep an eye out for.
Should the spring manufacturer send a spring engineer?
Most of the spring engineers that you meet with also work with the manufacturer of your springs. Your spring manufacturer should make sure that they are employing qualified spring engineers with a lot of experience, so that you have no need to worry.
Your spring engineer will work closely with you during every step of the spring making process. This ranges from the material that you create your spring with to any treatments that should take place. They also ensure that all of the dimensions for the final product are correct and take the time to create any necessary prototypes before the finished product is created. After manufacturing your spring, they will ensure that a number of tests take place to prove the quality of the spring.
The manufacturer is responsible for listening to all of your requirements and any specifications that you provide before making calculations. They should also be able to advise you on the best material for your compressor. They should do so based on the environment that the spring will be exposed to.
Should the spring engineer use high-quality components?
The quality of the piece is one of the most important things that you need to consider. The internal springs of your compressor can directly affect how your compressor performs and operates on a daily basis. Due to this, it is incredibly important for your manufacturer to ensure the spring is fully-customized. If it is, it will meet all of your needs and specifications.
This is also one of the most important things that you need to consider when choosing either a spring manufacturer or a spring engineer, as you can never expect to get a worthwhile factor of longevity out of your compressor springs and parts without the necessary high-quality components to start with.
What goes into choosing a new spring?
There is a lot of thought that goes into designing and manufacturing a new spring, especially when you consider the common problems that are capable of leading to spring replacement or causes springs to fail in the first place. For example, one of the main causes of spring failure is actually corrosion. This is a difficult problem to fix as it occurs due to how sensitive springs are to any form of temperature change. The smallest of changes can produce a massive knock on effect.
Manufacturers can actually deal with this major problem swiftly. This is because they have the knowledge to successfully choose the right material for you. Different materials are actually better for different things. They should be able to advise you on which material will be best at handling the environment that is present within your compressor.
There are actually a number of different materials to choose from, ranging from metallic stainless steel and music wire to beryllium copper and phosphor bronze. Each material comes with its own advantages and disadvantages. Therefore, pairing the right material up with your compressor should be a relatively easy task.
Customization also needs to be taken into account. The basis of customization starts with a number of mechanical and strength calculations. The calculations then help to find the right design of spring that will ultimately offer you the best rate of longevity and performance. After the spring has been manufactured, this customization needs to be tested. This occurs through a number of different measurements and tests. These range from stress analysis of the spring to force calculations.
Will the spring engineer actually know what type is best for you?
Your spring engineer will be able to calculate what type of spring is best for you after evaluating the situation. They will also be able to tell you what led to your previous spring failing if that has occurred.
As long as you choose a reliable spring manufacturer, your spring engineer will be just as reliable. They will be able to walk you through all of your different options. They will also explain the advantages and disadvantages that each option presents. This should give you the reassurance that you need to know that your new spring will outlast the last one. This is because all of the real work comes in the form of science.
Scientific methods are used to test each individual spring. Statistical methods and mathematical processes are used during the design phase. Even the longevity that the spring could offer you can be proven and backed by science. This enables the spring engineer to be able to provide you with the perfect spring for your compressor.
Are the standards of the spring engineer as high as your own?
We all worry about standards when it comes to the workplace, especially when those standards could affect our own profit margins in an adverse way. The standards of your spring manufacturer should be as high as the standards of the company manufacturing the component. The spring engineer is the person that has to be there to walk you through every step of the process for the manufacturing company.
The best spring engineers will make you feel at ease, as they also have a good grip on customer service. They will be reliable and capable of taking control and charge of the design process for you, factoring in all of your own requirements. These experts should be able to offer you advice whenever you need it, without hesitation.
Peripheral Valve Internals
Complete Valve Repair Kits
P.E.T. Compressor Parts