Compressor Components: Everything You Need To Know

It’s always helpful to learn more tips about using and replacing compressor components, even if you’re already familiar. Read the details below.

Compressor Components: Everything You Need To Know - KB Delta

Reciprocating compressors are commonly used in a diverse array of industries, such as the natural gas, blow molding and cement industries. Professionals use the machines because they are reliable sources of power. The popularity of this power source means that many of the people using it have also developed the knowledge and skill that it takes to perform routine maintenance or repairs as necessary.

Financially speaking it makes sense to have a good working relationship with a reputable compressor parts manufacturer and supplier.

 

Needed Compressor Components

No matter what kind of system you run or what type of plate you are looking for, you need a product that is made from high quality materials. You also need to make sure you get a product that will work in your system. The compressor plates are often thought of as the heart of a compressor. Valves must be able to stand up to a lot of different running conditions.

Here are a few different kinds of compressor components you might need for your system:

 

  • Valve: Non-metallic valves are best because they do not get scratched as easily. This will ensure that they continue performing the way they should even when used in harsh conditions.
  • Dampening Valve: The dampening valve is used to stop common flutters of valve plates. Can be spring loaded between the main sealing valve and the valve body. This valve takes the brunt of the impact during the opening and closing of the valve.
  • Cushion Plate: When your machine is working efficiently, the plate and springs are coming together very quickly. In this case, you may need some extra cushion between the plates and the springs to make sure that the plates continue to function as they should.

 

Engineers can design compressor valve plates for your specific operation. This customization is one of the few ways you can be sure you are getting a product that will be right for you. When you pick out new parts for your system, you have to do some research. You have to make sure you are getting the right part and that it is made from the right materials.

 

Which Parts Should You Keep on Hand?

What are some of the most common parts to have on hand?

Depending upon the type of work you do and the elements to which the compressor is exposed, some of the parts that you may want to have on hand include:

 

  • Lantern rings
  • Springs of various sizes
  • Profile rings
  • Compression molded Teflon buttons and nubs
  • Thermoplastic ported plates and rings, specially designed for your machine

 

Get the Products You Need 

All of the different parts of your system have to work together seamlessly for maximum efficiency. Work with an engineer to make sure you get the exact parts for your machine. Do not let a worn out compressor valve plate stop you from efficiency.

As you become familiar with the parts of the reciprocating compressor, you will be able to keep a written record of the parts that you have on hand and the next time that you should buy more parts. With a long-lasting relationship with a compressor parts manufacturer and supplier, they will know which parts you ordered previously and can help you choose the right part to satisfy your needs.

 

Compressor Components: Everything You Need To Know - KB Delta

 

Which Compressor Components Can Be Replaced?

If your compressor is not functioning as well as it should be, you may be thinking about replacing your unit and dreading the inevitable cost and hassle. The good news is that, for many types of compressor malfunctions, replacing a faulty part will fix the problem and have your compressor working like new. Avoid the unnecessary expense of purchasing a new compressor by first checking if your compressor parts need to be replaced.

Performing maintenance checks on your compressor for signs of damage or wear is a good way to keep your unit working longer and better. Timely replacement of worn-out, chipped or cracked parts will enable your compressor to perform well and will save you from more costly and involved repairs down the line. Top-quality compressor parts are available in a variety of types and configurations for optimal functioning.

Plates

One common cause of compressor malfunction is a metal plate that was damaged, cracked, or worn down. Plates are used for a variety of purposes within the unit and come in several sizes. Check your unit’s plates for signs of wear or damage and replace as needed. Keeping your compressor’s plates in good repair will prolong its lifetime at far less cost than replacing the entire unit.

Springs

Some other of your compressor’s parts that should be inspected frequently are its springs. Compressor units use many different kinds of springs; if one of them breaks, your unit can malfunction. Replacing a broken spring is easy and inexpensive when you take care to obtain a high-quality replacement. Be sure to find the specific spring that is best for the specific mechanism of your unit.

Small Parts

Other parts that may need periodic replacement include poppets, buttons, and other small parts. Even the smallest components can cause serious problems if they break. Look for high-quality plastic and metal replacements that will fit your unit well.

 

Build a Working Relationship With Your Supplier

As long as reciprocating compressors remain a popular power source, they will hold an important place in the workshop. To protect the convenience and reliability of the tool, you will need to keep plenty of the supplies and parts on hand that are most likely to break down and wear out.

As you become more familiar with the expertise of the compressor parts manufacturers and suppliers, you are more likely to work out a consistent ordering pattern that is convenient for you and for the supplier.

 


Read More:

Reciprocating Compressor Valve Failure: Diagnose, Repair, Prevent

  • Metallic Plates

    KB Delta manufactures and stocks a complete range of metallic compressor valve plates and rings for the natural gas, refrigeration and P.E.T. industries.

  • Thermoplastic Plates

    Our specialized precision tooling and proprietary lapping process gives our customers the highest quality thermoplastic plates and rings in the industry.

  • Springs

    We manufacture our own springs and stock over 2 million springs for a variety of OEM spring styles, forms and materials.

  • Peripheral Valve Internals

    KB Delta offers one of the most complete lines of valve internals in the industry. All of our parts are manufactured to OEM Standards in performance and efficiency.

  • Complete Valve Repair Kits

    KB Delta offers a full line of valve repair kits for all the major reciprocating compressor manufacturers.

  • P.E.T. Compressor Parts

    KB Delta specializes in manufacturing compressor valve parts for high pressure air compressors used in the P.E.T. plastic bottle manufacturing industry.

Industries we serve

Natural Gas Industry

The processing and refining of Natural Gas into a marketable products, by separating gas into pipeline-quality natural gas and a stream of mixed natural gas liquids and the transportation of natural gas to through a series of reciprocating compressor stations and pipes, and from there to end users.

Blow Molding Industry

This industry manufactures blow molding machinery. Injection stretch blow molding process has two main different methods, a single-stage and two-stage process; these are the methods by which hollow plastic parts are formed.

Medical Technology Industry

The medical technology industry is an important part of the healthcare sector. It includes most medical devices which aid the prevention, diagnosis and treatment of diseases and illnesses. Established centers of this industry include the United States and Western Europe.