What Is a Natural Gas Compressor Station (and Why Is It Important)?

Natural gas is used in many applications throughout the United States, but many people don’t understand the function and importance of a natural gas compressor station.

Natural Gas Compressor Station - KB Delta

When you turn on a natural gas furnace or fire up a gas oven, the fuel for these important household appliances don’t appear by magic.

The gas which powers the vital part of modern homes pass through a carefully constructed utility highway which is monitored for safety and efficiency twenty four hours a day, seven days a week.

Gas might be a naturally occurring resource, but it requires human capital and labor before it can be fully utilized.

Natural gas is safe and efficient, thanks to all those who carefully plot its journey to your home and work long hours to locate and extract it. Flow assurance is dependent upon many factors, some of which aren’t in the pipelines beneath your feet.

But one of the most important aspects of North America’s pipeline isn’t underground at all.

 

Understanding Natural Gas

Most people who think of natural gas pipeline tend to picture wellheads and powerful pipelines.

While it’s true that your fireplace would remain dark and cold without these, you should also be familiar with the function and importance of compressor stations.

Do you know where your nearest compressor station is?  Probably not.

They usually occupy anywhere between five to fifteen acres, depending upon their roles and location.

But many appliances in your home probably couldn’t function without it, and you’d certainly know right away if it wasn’t doing its job.

 

Meet Your Local Natural Gas Compressor Station

Without natural gas compressor stations, the output of the national gasline would trickle out not far past the wellhead.

Especially for those who live in mountainous or rural areas, compressor stations are vital for helping natural gas travel from the wellhead to the end user.

In some cases, the gas must travel hundreds of miles from its extraction point to your home or business.

When natural gas is extracted from a wellhead, it is pressurized to push it along an interstate pipeline.

Changes in terrain can lead to drops in pressure, or friction along the pipe over long distances can also slow the flow.

What Do Compressor Stations Do?

So, every forty or one hundred miles, a natural gas compressor station is placed to restore pressure to the gas.

A natural gas compressor station contain several:

Safety systems

Monitoring implementations

Backups to protect the complex as well as nearby neighborhoods

Some modern compressor stations are operated remotely, and are staffed only by a small crew or an as-needed maintenance team.

Gas compression is accomplished inside the natural gas station by some kind of mechanical means. The compression might take place via engine or turbine, or even with a motor.

What’s truly impressive about compressor stations is that they are powered by the gas they are compressing, making them extremely efficient and energy friendly.

 

End Users of Gas - KB Delta

 

Roles of the Gas Compressor Station

You might be surprised to learn that a compressor station for natural gas does more than just boost the pressure of the gas.

Cleaning

Some of them also take on the task of giving it a quick bath. As the gas whooshes through the pipes, it can collect water molecules or small pollutants, such as bits of clay or soil.

Therefore, when it reaches the compressor station, the gas might be subjected to some form of liquid separation. The gas is also filtered.

Scrubbers strip hydrocarbons out of the gas stream. This removes the particles or water and allows the gas to continue its journey to your gas gill more efficiently.

Odorization

Some compressor stations also contain odorization equipment. That might sound strange, as part of our lives might be concentrated on deodorizing the world around us.

However, it’s important to give natural gas an odor, as on its own it does not smell like anything in particular. That might seem to be a selling point until you remember the dangers of a potential gas leak.

End users and the general populace must be alert to the presence of gas leak without having to check equipment. To enable this, gas companies introduce mercaptan into the natural gas stream.

Mercaptan is the “rotten egg” or sulfur smell which we normally associate with gas.

Although the odor in in its concentrated form is extremely strong, since it’s an inert substance, mercaptan is safe to include in the gas supply.

 

Mufflers, Storage, and Cooling

The business of compressing gas, unfortunately, isn’t necessarily a quiet one.

Mufflers

Compressor stations are also outfitted with muffler systems to dampen the decibel level. This usually involves several aspects:

  • Insulation of turbines
  • Thick walls
  • Strong weather stripping
  • Air inlet and air discharge mufflers

Bypass lines are usually insulated as well. The ambient sound levels surrounding compressor stations must be lower than 55 decibels while operating at full capacity. This is the approximate equivalent of traffic on a suburban road.

Storage

Compressor stations also serve the important role of acting as a storage facility for the gas it scrubs, separates, and boosts.

Sometimes, flow from the wellhead exceeds consumer demand. In order to equalize pressure across the pipeline, the gas is kept in safe storage until demand increases.

Depending on the location of the compressor station and the time of year, the station might be storing a great deal of gas, or none at all.

Cooling

Finally, the act of compressing gas tends to heat it. Compressor stations must be equipped with coolers to bring it to a more manageable level.

If the gas is sent back out into the pipeline which is too high, it might damage the infrastructure of the pipes, as well as other equipment.

 

 

Transmission Pressures and Backup Generators

Not only does the natural gas compressor station prepare the gas to continue its trip to the end user, it also helps to regulate the flow of the flow of the gas.

Metering equipment is usually a staple of compression stations; this enables monitoring of the gas both in and out of the complex.

Because compression stations play such a vital role as they dot the pipeline landscape, they usually also contain backup generators.

In order to keep gas flowing, particularly if needed in an emergency situation, the compressor parts must continue to function as best as it can.

  • Metallic Plates

    KB Delta manufactures and stocks a complete range of metallic compressor valve plates and rings for the natural gas, refrigeration and P.E.T. industries.

  • Thermoplastic Plates

    Our specialized precision tooling and proprietary lapping process gives our customers the highest quality thermoplastic plates and rings in the industry.

  • Springs

    We manufacture our own springs and stock over 2 million springs for a variety of OEM spring styles, forms and materials.

  • Peripheral Valve Internals

    KB Delta offers one of the most complete lines of valve internals in the industry. All of our parts are manufactured to OEM Standards in performance and efficiency.

  • Complete Valve Repair Kits

    KB Delta offers a full line of valve repair kits for all the major reciprocating compressor manufacturers.

  • P.E.T. Compressor Parts

    KB Delta specializes in manufacturing compressor valve parts for high pressure air compressors used in the P.E.T. plastic bottle manufacturing industry.

Industries we serve

Natural Gas Industry

The processing and refining of Natural Gas into a marketable products, by separating gas into pipeline-quality natural gas and a stream of mixed natural gas liquids and the transportation of natural gas to through a series of reciprocating compressor stations and pipes, and from there to end users.

Blow Molding Industry

This industry manufactures blow molding machinery. Injection stretch blow molding process has two main different methods, a single-stage and two-stage process; these are the methods by which hollow plastic parts are formed.

Medical Technology Industry

The medical technology industry is an important part of the healthcare sector. It includes most medical devices which aid the prevention, diagnosis and treatment of diseases and illnesses. Established centers of this industry include the United States and Western Europe.